Brimstone Spa

BAL – market-leaders in full tiling solutions – have provided a full system solution of adhesives, grouts and anciliary products for a luxury spa complex in the heart of the Lake District.

Featuring stunning tiling throughout in a demanding environment, including electric and water-fed underfloor heating systems, the new Brimstone Spa complex at the Langdale Estate Hotel in Cumbria oozes elegance and sophistication.

The 990m2 development includes 10 treatment rooms, seven thermal experiences including a Himalayan salt steam grotto, an outdoor sauna, and a heated relaxation infinity pool that spans from indoor to outdoor.

The stunning complex also features a number of relaxation areas, a spa deli and a private spa suite for two, among other facilities.

Contemporary in style, Brimstone Spa offers a luxury, sensory experience with tiles types, textures, colours and matching grouts inspired by the surrounding Lake District landscape including striking bronze metallic ceramic throughout the thermal areas, wood effect porcelain in the floor areas and stunning mosaic work in the relaxation areas and infinity pool.

BAL worked extensively with project architects Unwin Jones, main contractors MedLock, and Ceramtek from design to completion including a full written M40 specification, specification support from BAL’s Specification Support Team and on-site support from BAL’s Product Support Technicians.

As a result, BAL tile adhesives, grouts, sealants and preparation products – including waterproofing and levelling – were all supplied for phase three of the £4.5 million project.

With changes in humidity and temperature the project required a range of specialist products to cope with additional movement from thermal changes.

Products specified included BAL Level Max levelling compound with Fibre Strand Technology (FST), BAL Single Part Flexible tile adhesive and BAL Stone & Tile PTB tile adhesives which are all highly-polymer modified for extra flexibility.

BAL Micromax2 anti-mould grout, with colour-matched BAL Micromax sealant, was specified throughout the project, is also specifically formulated with increased flexibility to cope in all environments including showers, wet rooms and heated floors – perfect for this project.

A number of colour-options were specified including Smoke, Chocolate and Jasmine which perfectly complemented the tiling work throughout.

Joe Macdonald from tiling contractors Ceramtek Ltd, said the spa project was one of the most complex he has been involved with due to the egg-shape of the changing area, deliberate randomised wall and floor tile sizes, complex falls and the changes in backgrounds.

He said: “This project was particularly difficult due to the particularly complex tiling design and shape of the building throughout.

“Perhaps the most challenging aspect of the tiling design was the inner egg-shape spa area which required complex cuts to achieve the desired shape. This was further complicated with the specification of wood-effect porcelain floor tile planks in three different widths, fitted in random as per the design notes and all laid to a 45° angle throughout.

“The alternative sized wood-effect porcelain plank tiles were used to follow curved walls in the Spa area. We relied heavily on using a variety of BAL’s adhesive products to suit the changing conditions as the job progressed.”

“We also had to take into account falls into central gulley’s and drains and incorporate the thermal dynamics of the project which required the use of specialist flexible adhesives and levelling compounds.

“Thankfully we have a good working relationship with BAL from previous large scale projects so brought them into the equation to assist. BAL produced an excellent specification of fixing solutions, on-site project support and outstanding technical advice on this project which everyone knows is the most trusted in the industry.”

CASE FILE

Project Name: Brimstone Spa,

Location: Langdale Estate Hotel, Langdale, Cumbria

Description: Installation of porcelain, ceramic, slate and mosaic tiles in spa area, shower rooms, changing rooms, deli-area and walkways.

BAL products used:

LEVELLING: BAL Level Max

WATERPROOFING: BAL Tank-it

ADHESIVES: BAL Stone & Tile PTB, BAL Single Part Flexible, BAL Rapidset Flexible Fibre, BAL Easypoxy AG

GROUT: BAL Micromax2

OTHER: BAL Micromax Sealant, BAL Prime APD

Tiles:

Tile Ceramique Internationale Amazzonia Dragon Green 900 x 450mm & 600 x300mm

Tile Ceramique Internationale Amazzonia Dragon Brown

Newood Outdoor Brown Porcelain

Newood Brown Porcelain

Marazzi TreverkWay OLMO 150x900mm MLA5 OLMO Porcelain

Project Partners:

DESIGN: Mark Green, Curveline Design

ARCHITECT:  Jez Marvin, Unwin Jones

TILING: Ceramtek Ltd

MATERIALS: Ceramique Internationale Ltd.